Roller Die and forming processes have become very popular over the past 90 years. This means that the roll forming method has been slowly perfected over this amount of time. Roll forming is a superior form of forming metal when compared to aluminum extrusions for quite a few reasons. There are quite a few benefits when it comes to using roll forming machines.
Project Sizes
When you use a roll forming machine you can expect it to handle much larger projects than with aluminum extrusions. The cost of each roll that is formed is surpassed by the volume. In a roller die system there are over 2,000 different tooling parts which means it will cost you much less in your overall tooling price.
Tolerance and Complexities
Roll forming has the ability to provide closer tolerances than various other metal processes. If you have a custom job that you must create, this is the best forming to use. If you have to create a product that has uneven legs and hole configurations that are extremely complex, every aspect of the forming process must be accurate. Steel roll forming is the most common form of roll forming there are other metals that can be used.
* Aluminum roll forming
* Hot-rolled steel roll forming
* Dual phase
* Brass roll forming
* Copper roll forming
* Titanium alloys
* Aluminized roll forming
* High strength materials
Steel roll forming machines are of the highest quality and produce the best products that are worth more than products created with different types of roll forming. It can configure products out of long strips of metal at a much faster rate.